Services

How we engineer robotics builds

RoboSpark delivers fixed-scope engineering engagements across perception, motion and control. Every service line ends with documented, bench-tested hardware — not slide decks.

01 / Perception engineering

Machine vision & sensor fusion

We design camera rigs, lighting setups and inference pipelines matched to your SKU catalogue, ambient conditions and cycle-time budget. Our perception team trains models on data captured in the lab using your actual parts — not stock ImageNet subsets that fail on the floor.

Deliverables include calibrated camera extrinsics, ONNX or TensorRT exports, retraining scripts and latency benchmarks on your target compute platform. We support 2D detection, 6-DOF pose estimation, depth segmentation and barcode decoding at line speed.

  • Multi-camera calibration and hand-eye alignment
  • Synthetic data augmentation for rare defect classes
  • Edge deployment on Jetson, Intel NUC or custom IPC
Engineer configuring vision bench setup at RoboSpark
02 / Motion systems

Kinematics, grasping & mobile bases

From six-axis arms to AMR-mounted manipulators, we specify actuators, design custom end-effectors and tune trajectory planners for repeatability under load. Force-torque sensing, vacuum cups, parallel jaw grippers and tool changers are all in our standard toolkit.

Safety-rated stop circuits, collaborative speed limits and zone monitoring are integrated from day one — not bolted on after the demo video ships. Every motion sequence is recorded with timestamped joint logs for regression comparison.

Vision-guided motion setup with calibrated camera mount
03 / Control & integration

Embedded software & field handover

Our firmware group writes ROS 2 nodes, PLC communication bridges and operator HMI panels that your maintenance staff can actually read. Remote diagnostics, OTA update channels and structured log export come standard on every engagement above two weeks.

We integrate with existing MES, WMS and ERP hooks where required. API documentation follows OpenAPI specs; source code lands in your Git repository with tagged releases matching physical serial numbers.

RoboSpark lab during evening integration testing
Engagement models

Three ways to work with the lab

Prototype sprint

6-week build

Fixed scope, fixed fee. One workcell, one acceptance test suite. Ideal for proving feasibility before capital allocation.

Engineering retainer

Monthly allocation

Dedicated engineer hours for iterative refinement, model retraining and field issue response across multiple cells.

Technical audit

2-week assessment

Independent review of an existing robotics deployment — architecture, safety gaps, maintenance burden and upgrade path.

Tooling & standards

Software and hardware we deploy daily

Our lab standardises on ROS 2 Humble for middleware, SolidWorks and Fusion 360 for mechanical design, and PyTorch for perception training. We maintain site licences for RoboDK, Visual Components and oscilloscope suites from Keysight and Tektronix. Safety validation follows CSA Z434 and ISO 10218 where applicable to your jurisdiction.

Clients receive a technology stack document at architecture lock listing every library version, firmware hash and dependency licence. That transparency prevents the "works in the lab, breaks in production" scenario when your internal team takes ownership.

Define your acceptance criteria

Send us throughput targets, part dimensions and environment photos. We reply with a scoped proposal and lab schedule.

Scope a robotics build