Make the machine see, move and work — AI robotics, engineered by people.
RoboSpark is a Canadian AI-for-robotics engineering services firm on Sterling Road, Toronto — a prototyping studio where human engineers and operators stay in the loop on every build. We design robot perception, motion planning, control systems and automation cells for manufacturers and logistics operators. We are not a consumer robot store, not a weapons maker, not surveillance, not a SaaS product or course, and we do not guarantee specific ROI or a zero-incident, hands-off factory. When a pick-and-place cell jams because a box arrives skewed by three degrees, or a vision model reads a shadow as a part and stops the line — that is the work we take on.
Most robotics projects stall when vision, kinematics and embedded software are handled by separate vendors. At RoboSpark, mechanical engineers, perception specialists and firmware developers share the same workcell floor. That means your camera calibration informs the gripper design on the same afternoon, not three sprints later.
We work with industrial arms, mobile platforms, custom end-effectors and edge compute rigs. Whether you need a pick-and-place cell validated against your SKU mix or a mobile manipulator that navigates uneven warehouse floors, the build stays inside our Toronto lab until it earns a field trial.
Multi-camera rigs, depth fusion, barcode and pose estimation pipelines tuned to your lighting and throughput targets. We ship ONNX and TensorRT models with documented retraining paths.
02 / Motion
Kinematics & actuation
Trajectory planning, force-controlled grasping, mobile base navigation and safety-rated stop circuits. Every motion profile is logged and replayable for regression testing.
03 / Control
Embedded & edge software
ROS 2 nodes, real-time schedulers, PLC handshakes and remote diagnostics. Firmware updates ship with checksum verification and rollback hooks.
Lab capability
Sterling Road is where builds get proven
Our Suite 105 facility houses calibrated workcells, a parts crib stocked for rapid iteration and a metrology bench for sub-millimetre verification. Clients visit for design reviews, watch live demos and sign off on acceptance criteria before anything leaves Toronto.
We document every build with wiring diagrams, BOM snapshots and operator runbooks. When your internal team takes over maintenance, they inherit a system they can actually service — not a black box that only we understand.
The lab runs two acceptance shifts per week — Wednesday evenings and Saturday mornings — so clients who cannot visit during business hours still witness recorded test runs with live commentary from the assigned engineer. Remote dial-in is standard; on-site attendance is optional but recommended at least once before handover.
Selected work
Illustrative engagements from the lab
These sketches describe past-style work — not promises of future results. Names and facilities are anonymised.
Ontario manufacturer's skewed-box pick-and-place
A packaging line stopped whenever cartons arrived three degrees off-square. We rebuilt the perception pipeline with engineer-in-the-loop validation, tuned motion planning for the robotic arm, and ran functional-safety checks against ISO 10218 before any production trial.
Warehouse vision-guided sortation prototype
Shadows on a conveyor fooled an edge-AI classifier. Our Sterling Road team added sensor fusion, simulation replay and CSA-aligned safety interlocks — with operators confirming every classification change before the cobot resumed motion.
Manufacturers and operators with concrete throughput problems
Our clients arrive with a defined pain point: a line that cannot keep pace, a manual step that scales poorly, or a prototype that needs engineering validation before capital approval. We are not a general IT consultancy — every engagement ends with hardware that moves, sensors that classify, and software that logs results to your standards.
Typical project owners include plant engineering managers, product leads exploring factory automation, and founders building robotics-enabled devices. If you can describe acceptance criteria in measurable terms — cycle time, accuracy rate, downtime budget — we can usually tell you within the first call whether the Sterling Road lab is the right venue for your build.
Process
From brief to bench-validated prototype
Discovery session — We map your throughput, environment constraints and safety requirements. You leave with a written scope and fixed-fee estimate.
Architecture lock — Sensor selection, compute platform and mechanical envelope are frozen. Change orders after this point follow a formal revision process.
Build sprint — Parallel tracks for hardware fabrication, firmware and perception training. Weekly video updates if you cannot visit the lab.
Acceptance run — Your team defines pass/fail metrics. We run them on recorded video and in person until the cell clears every criterion.
Handover — Source code, CAD, calibration files and maintenance documentation transfer to your repository. Optional retainer for field support.
Most prototype sprints complete within six weeks of kickoff. Retainer clients receive a shared Slack channel with the assigned engineer and weekly written status summaries every Friday by 17:00 ET, regardless of whether a site visit occurred that week.
Ready to scope your build?
Tell us what the machine needs to see, where it needs to move and what done looks like. We respond within two business days with a lab availability window.
RoboSpark
